Part Two · Chapter Fifteen

Buttoning & Tufting

“A Chesterfield without buttons is just a sofa with a story it isn’t telling.” — trade saying


The buttons aren’t decorative attachments laid on the surface; they’re compression points, pulled all the way down through the pad.

Buttoning is what turns a plain padded surface into the kind of upholstery that makes you stop and look. It’s the iconic decorative-and-structural technique of the Chesterfield, the wing-back, the deep ottoman top. The buttons are pulled all the way down through the stuffing to a backing patch on the underside, with the fabric pleated between them in the diamond pattern that carries the work’s name. Done well, it’s beautiful and long-lasting. Done badly, it sags within months and looks amateurish forever.

We use deep buttoning on perhaps one job in five. It is labour-intensive (a small panel takes a working day; a Chesterfield back takes a week) and customers tend to underestimate the price; we always price-quote on the phone before they bring the chair, to avoid surprise. Float buttoning — the lighter alternative covered later — is faster and cheaper, and is the right choice when the customer wants the look without the full traditional structure.

Time estimates

Rule of thumb: 30 minutes per button on the first chair, 10 minutes per button once you have the rhythm. A 60-button Chesterfield back is therefore 30 hours of work for a beginner, 10 hours for a pro.

The diamond grid

The button positions form a diamond grid, with alternating rows offset by half a column-spacing. Spacing is typically 100–120 mm between buttons, horizontally and vertically. Closer than 100 mm and the panel becomes visually busy; further than 120 mm and the pleats between buttons sag.

Mark the grid out on the calico under-cover before applying the show fabric. Use chalk lines and a long ruler. The grid is symmetrical about the panel’s centre line; mark the centre first, then work outward. A panel with off-centre buttons looks immediately wrong. Make a backing-patch hole through the calico at every button position before fitting the show fabric — just large enough to pass a long buttoning needle through later (about 3 mm) — and it saves you tearing the calico when the buttons are pulled down.

Row count

Aim for an odd number of rows on a back panel (3, 5 or 7). Odd numbers give a symmetric central row, which reads better visually than an even-row pattern.

100–120 mm 100–120 mm Button cloth-covered, 14 mm Pleat fabric folded between buttons Diamond grid rows offset by ½ spacing
Top view of a deep-buttoned panel. Buttons sit at every diamond node and the pleats run between them; rows are offset by half a column-spacing to form the diamond pattern, symmetrical about the panel’s centre lines.

How a button is pulled

Each button is held in position by a length of button twine (or doubled mattress twine) passing through the button shank, down through every layer of the pad, and tied off on the underside against a small backing patch — a 50 mm square of calico that spreads the load.

The technique requires the long straight buttoning needle and a steady pull. Thread the twine through the button shank; thread the buttoning needle with both ends of the twine; push the needle down through the show fabric, the wadding, the calico, the stuffing, and out the back. Have a helper hold the backing patch ready; slip the twine under the patch and tie a slip knot.

Now pull. The button compresses down into the pad, creating the dimple. Pull until the dimple is the depth you want (about 25 mm for shallow buttoning, 40 mm for deep). Tighten the slip knot, secure with a square knot, trim the twine. Move to the next button.

Two hands

Buttoning is genuinely impossible alone on a large panel. We do every Chesterfield buttoning job as a pair: one of us threads and pulls; the other holds the backing patch and ties off. The job goes three times faster than either of us could manage alone.

25–40 mm Show fabric pleats up between buttons Button — the dimple First stuffing Backing patch + twine knot
Cross-section showing how each button is pulled down through the pad: twine from the button shank, through every layer, tied off against a backing patch on the underside. The fabric pleats up between adjacent buttons.

The pleats between the buttons

As you pull each button down, the show fabric needs to be eased into a clean diagonal pleat between this button and each of its four diamond-grid neighbours. The pleats form themselves as you pull, but they need to be directed — otherwise the fabric folds randomly and the panel looks chaotic.

Use a regulator to ease the fabric into position before tightening each button. The pleat should run in a straight line between two buttons, with the fold-edge always pointing in the same direction (we conventionally have all pleats pointing downward on a vertical panel and inward on a horizontal one). Consistency matters; mixed pleat directions look amateurish. After all buttons are pulled, walk around the panel and press each pleat sharp with the regulator. The pleats should look like crisp, deliberate folds, not accidental creases.

Fabric allowance

Deep buttoning needs about 30% extra fabric over what an unbuttoned panel would need, because the fabric has to stretch into the dimples and pleats. A Chesterfield back that takes 5 m² of fabric without buttoning takes 6.5 m² with it. Tell the customer.

Float buttoning: the lighter alternative

Float buttoning is the cheaper, faster, less structural version of deep buttoning. The buttons are still pulled down, but only through the show fabric and wadding — not through the full pad. The dimples are shallower (10–15 mm rather than 25–40), the fabric pleats less dramatically, and the buttons are secured to the calico under-cover rather than to a backing patch on the underside.

Deep buttoning Float buttoning ties to calico Through the full pad to a backing patch underneath. Dimple 25–40 mm. Lasts the life of the chair. Through fabric & wadding only, tied to the calico. Dimple 10–15 mm. Lasts about a decade; cheaper.
Deep versus float buttoning. Deep buttoning passes through the full pad to a backing patch underneath for a deep, permanent dimple; float buttoning passes only through the fabric and wadding to the calico, for a shallower dimple that is faster and cheaper but less durable.

Float buttoning takes about a third of the time of deep buttoning and produces a perfectly acceptable result for modern pieces or for customers who want the visual effect without paying for the full traditional work. It’s not appropriate for any heritage Chesterfield (the look is wrong) but it’s the right answer for a modern headboard, a contemporary tub chair back, or a budget-constrained restoration.

Durability

Float buttoning lasts about a decade before the buttons begin to pull loose; deep buttoning lasts the life of the chair. The trade-off is the price.

Tools & materials for this job

From the workshop · The Chesterfield that took ten days

In 2014 we took on a full restoration of a late-Victorian Chesterfield club sofa — everything: re-springing, first-stuffing, second-stuffing, calico, top fabric in tan leather, deep buttoning to the inside back and arms. The buttoning alone was 84 buttons across the back and arms. We allowed three days for the buttoning and ended up taking five.

The job that took us by surprise was getting the leather to pleat consistently around the buttons. Cloth pleats obediently; leather is much stiffer and resists. We had to dampen each pleat individually with a sponge before tightening the button, which doubled the per-button time. The customer (a London barrister; the chair was for his chambers) accepted the over-run gracefully and paid the additional days. We learned to always price leather buttoning at twice the cloth rate.

Did you know · How the Chesterfield got its name

The Chesterfield sofa — the deep-buttoned, rolled-arm leather couch that defines the form — is conventionally said to have been commissioned by Philip Stanhope, the 4th Earl of Chesterfield, in the late 18th century. The Earl wanted a couch on which a gentleman could sit comfortably without creasing his clothing; the upholsterer (whose name is lost) reputedly designed the deep-buttoned leather form to let the sitter lounge without their breeches riding up.

The story is probably apocryphal — the earliest documented use of ‘Chesterfield’ as a sofa name is in trade catalogues from the 1880s, a century after the Earl. But the design, with its low arms equal in height to the back, is genuinely characteristic of late-Georgian club furniture, and the attribution to the 4th Earl is at least plausible. We tell the story to customers; they always like it.

Common mistakes

Buttoned, pleated, dimpled. The chair has its character. The next chapter is the small final-pass work that distinguishes one chair type from another: gimp, welt, decorative nails, bottoming cloth — the trims that the customer remembers without quite knowing why.

Rather we did it?

Deep buttoning is days of skilled, two-handed work — and it’s where the difference between a good job and a poor one really shows. Send a photo of your Chesterfield or wing-back for an estimate. Get a quote on your piece →


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